Excalibur 712 Instructions d'exploitation Page 10

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Page 10
LOCK COLLAR MAINTENANCE INSTRUCTIONS
DISASSEMBLY:
1. Leave Excali-Bar
Æ
on towing vehicle or clamp hitch tube
in heavy-duty vise.
2. Pull back the Lock Collar (#6) and push the Rear Leg (#7)
approximately halfway in. This will hold the Lock Collar in
the release position.
3. Remove the snap-ring (#8).
4. While holding Lock Collar, pull rear connecting leg out-
ward to the latch position and collar will then slide off outer
tube and hang on rear leg. Inside of lock collar (#6) can
be cleaned at this time. Lock pawls (#11) can be removed
at this time for cleaning by pushing rear leg (#7) back into
outer tube about 1", this will push lock pawls out for
removal. If not removing shaft go to step 7. For shaft
removal or o-ring replacement; Remove caplugs (#1)
from the Front Connecting Leg Tube (#2) and unbolt
Connecting Clevis (#3) from Rear Connecting Leg (#7) by
removing the 1/2" x 3" bolts (#4), washers (#5) and
locknuts.
5. Remove Lock Collar (#6), Lock Spring (#9), and O-rings
(#10).
6. Slide out Rear Leg, be careful not to damage the shaft
seal.
7. Clean o-ring groove area and square hole in outer tube
and lock pawls (see Figure A for reference). Lubricate
lock pawls and square holes where they fit with a lite coat
of copper anti-seize (included with Excali-Bar
Æ
Part num-
ber 10173). Also apply anti-seize to collar as shown in
Figure B (shaded area). Inspect all parts for excessive
wear.
8. Reassemble this leg, If shaft not removed, go to step 3 of
reassembly. Repeat steps for other side.
REASSEMBLY:
1. Reinstall o-rings (#10) on outer tube. (Note location in
Figure A)
2. Slide rear leg into front connecting leg tube, being carefull
not to damage shaft seal (see Figure A). A slight twisting
motion will aid in the installation. Slide the rear leg in untill
the shaft groove matchess up with the square pawl holes.
3. Replace the two square lock pawls (#11) into the tube
insert. NOTE: Lock pawls can be installed only one way.
Top side of lock pawl has a lip on it that must be to the rear
of outer tube (Toward towed vehicle end see Figure A).
4. Replace Lock Spring (#9) and Lock Collar (#6).
NOTE: The smaller end of the tapered lock spring (#9)
must be against the Lock Insert part of the Front Connect-
ing Leg.
5. Pull Lock Collar back and slide the rear leg in approxi-
mately halfway. This will hold the Lock Collar in the
release position.
6. Replace the snap-ring (#8).
7. Reattach Connecting Clevis (#3) on Rear Connecting
Leg (#7) with the 1/2" x 3" bolts (#4), washers(#5) and
locknuts. Tighten bolts until clevises are just snug.
8. Reinstall the caplug (#1).
9
10
11
2
1
6
7
8
4
3
5
5
11
Figure B
Rear Leg
Front
Connect-
ing Leg
Tube
O-Rings
Spring
Snap Ring
Shaft Seal
Lock Pawl
Collar
Figure A
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